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60163
"TORNADO" AT GLOUCESTER ON 7 NOVEMBER 2009 |
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| Photographs by Alan Drewett and Ken Guest | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| At half past eleven on the morning
of 7 November 2009 Pathfinder
Tours "The Thames Tornado" added to Gloucester's
cavalcade of railway history
as 60163 "Tornado" prepared to haul it away from Platform 4 of the
station at 1142. To the left of Britain's newest mainline steam locomotive was one of the Class 158 diesel hydraulic multiple units that have served the cathedral City for the past two decades while to the right of the apple green A1 Pacific - blowing off steam in preparation for its assault on Sapperton Incline - was one of the venerable Brush designed Co-Cos of the Advenza organisation next to the claret liveried 67 005 "Queen's Messenger" that had brought the railtour to Gloucester from Ealing Broadway. |
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| 60163 "Tornado" had arrived in Gloucester on the morning of 7 November 2009 from the Severn Valley Railway and passed over Horton Road level crossing on time at 0717. Running south from Kidderminster via Ashchurch and Cheltenham with support coach M14007, 60163 carried the reporting number 5Z26 and used two sides of the Gloucester triangle to reverse into the station and then beyond, allowing the Peppercorn designed 4-6-2 to run forward into the bay next to Platform 3 to receive water for the Up leg of The Thames Tornado to London Victoria. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| By this time 67 005 "Queen's Messenger" had left Ealing Broadway ( at 0702 ) and was hauling the mixed liveried Thames Tornado stock west along the Great Western Main Line. Using the express headcode 1Z27, stops to pick up passengers were scheduled at Reading (0738), Didcot (0759, Swindon (0824), Chippenham (0842), Bath Spa (0856) Bristol Parkway (0919) and Cam & Dursley (0941) before arrival at Platform 4 of Gloucester station at 0955. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Once 67 005 had uncoupled from the coaching stock and made way for 60163 to replace it facing east, some sources suggested that the Spanish built General Motors designed Bo-Bo would couple on to the back of The Thames Tornado, which was now to be reported as 1Z28. However, once 60163 was given the road at 1142, the 3 200 bhp two-stroke diesel followed some distance behind. It was widely assumed by those who had waited on Platform 1 of Gloucester station that 67 005 was going to run a block behind The Thames Tornado and be ready to assist if neccessary on the climb over the Cotswold hills past Stroud. If true, this would make an interesting variation on the banking arrangements offered to 70013 "Oliver Cromwell" on its journey from London Victoria to Cheltenham in July 2009. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Once starting out of Gloucester -
with only minimum wheelslip - 60163
"Tornado" was scheduled to reach Standish Junction in just ten minutes,
passing St Mary's Crossing
at 1202 and arriving at Kemble at 1215. Here The Thames
Tornado
was due to wait while another train ran north over the infamous single
line from Swindon before setting off for Wiltshire itself at 1229. It was due off Swindon at 1247 after a station stop of only two minutes before stopping again for water at Wantage Road just 20 minutes later. Suitably refreshed, 60163 was due to re-start east at 1325 with only a one minute stop at Didcot Parkway ( 1332 ) before leaving the Great Western Main Line at Reading prior to a second water stop at Shalford, south of Guildford, at 1433. With a planned restart time of 1447, The Thames Tornado then tackled the Surrey Hills before reaching Redhill at 1512 and running north through East Croydon, Streatham, Tulse Hill and Stewarts Lane to Victoria, arriving at 1625. |
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| The
Thames Tornado was then due to leave London Victoria at 1755 behind a
Class 67 diesel as train 1Z29 with 60163 "Tornado" attached to the rear
as far as Kensington Olympia. Once the A1 had been uncoupled , 1Z29 was then scheduled to leave at 1830 via Acton Wells Junction, Staines and Wokingham before arriving to set down passengers at Reading at 2002. Similar calls were to be made at Didcot Parkway, Swindon, Chippenham, Bath Spa, Bristol Parkway and Cam & Dursley before reaching Gloucester at 2220. 60163 "Tornado" meanwhile was schedued leave Kensington Olympia with its support coach at 1832 and proceed - again with the reporting number 5Z26 - via Nunhead, Eltham and Crayford to Hither Green Depot where it was due to arrive at 2020. |
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| In
the opening section of this feature I described 60163 "Tornado" as
Britain's newest mainline steam locomotive, an honour that from March
1960 to August 2008 would have been applied to Riddles' Standard 9F
92220 "Evening Star". However, 60103 has been
built
from scratch and is operated by a registered charity - the A1
Steam Locomotive Trust - for main line and preserved railway use.
Although adhering to the original Arthur Peppercorn design,
"Tornado" has additional water capacity and the latest railway safety
electronics, making
it fully equipped for today’s main line railway. Although some of the £ 3 000 000 cost of building "Tornado" was borne by British businesses - including William Cook Cast Products, Rolls-Royce, Corus and BAe Systems - the project could not have succeeded without more than 2 000 individuals making small regular donations since its launch in 1990. |
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The A1s were designed by Arthur H Peppercorn ( 29 January 1889 - 3 March 1951), the last Chief Mechanical Engineer of the London & North Eastern Railway (LNER) as the last in a line of famous express passenger steam locomotives for the East Coast Main Line that included the Stirling Singles, the Ivatt Atlantics and the Gresley Pacifics. The original 49 Peppercorn Class A1s were ordered by the LNER and built at Doncaster and Darlington for British Railways (BR) in 1948/9, after the nationalisation of the railways. As designed they were ideally suited for the post-war world of poor maintenance and heavy trains, with their 50sq ft grate allowing them to use lower grade coal than their predecessors. The final five were even equipped with roller bearings enabling them to go for an average of 118,000 miles between heavy repairs, making the A1s the cheapest to run of all British steam locomotives in the same category. They were also the most reliable of all of the express passenger steam locomotives owned by British Railways. Unfortunately, the rapid onset of dieselisation in the 1960s meant that all 49 were scrapped, after an average life of only 15 years. There was an attempt to save the last, 60145 "Saint Mungo", but this unfortunately failed and it too was withdrawn in June 1966 and scrapped in September of the same year. As there was no equivalent of Barry Scrapyard for ex-LNER locomotives, here - apparently - the A1 story ended. However, by the late 1980s, almost everything that could be done to preserve steam locomotives had been done with new motion, driving wheels and even cylinders all being manufactured to bring wrecks back to life. Many recognised that the next step must be to build an entirely new locomotive.The group that was to become The A1 Steam Locomotive Trust first met on 24 March 1990 to "discuss the feasibility of building a replica Peppercorn A1 locomotive." The first public meeting was held at the Railway Institute, York, on April 28 1990. At this time the project comprised five people – David Champion (a financial planning consultant who produced the marketing and build plan), Phil Champion (brother of David and a teacher who became the first newsletter editor), Stuart Palmer (a Newcastle solicitor who became legal advisor), Ian Storey (owner of 'Black Five' No. 44767 who became Chief Mechanical Engineer) and Mike Wilson, the first Chairman. Whilst Ian was instrumental in assessing the initial feasibility of the engineering, it was David who put in place the project’s radical approach to fundraising based around Deeds of Covenant and mould-breaking management structure that made it all possible A formal launch meeting, also at the Railway Institute, was held on November 17 1990. To loud applause it was announced that the new locomotive would carry the running number 60163 – the next in the sequence following No. 60162 "Saint Johnstoun". |
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| Before the construction of 60163
could begin, copies of all the relevant design drawings had to be
obtained and any necessary updating / redesigning undertaken. By 1992
the Trust had examined almost 400 drawings located in the archives of
the National Railway Museum (NRM) and produced a computerised catalogue
of a further 300 drawings cross referenced from those already
examined. The A1 Steam Locomotive Trust approached the NRM
with a proposal to digitally scan the original drawings to provide a
compact and convenient means of storage and reproduction. It would also
allow the Trust to convert the scanned drawings into vector form for
modification using a Computer Aided Design (CAD) system. The effort put
in by the Research and Development team, all of which had been donated
free to the project, was evaluated at £50,000 worth of
professional time during 1992. On 13 April 1993 the painstaking job of cataloguing, scanning, cleaning up and re-drawing began. The engineering team, led by David Elliott and including Gerard Hill, Bob Alderman and many others, spent several weeks at the National Railway Museum at York and in the end around 95% of the original drawings were discovered. These were mostly Indian ink tracings on linen and about 1,100 drawings were scanned in 1993 and a further 140 in 2001. These were then electronically de-skewed and cleaned with a few being completely redrawn due to poor quality originals. The A1 Steam Locomotive Trust continued to research into the background of the A1 design and their operations in British Railways' service. Invaluable information had been provided by many contemporary railwaymen, including Mr J F Harrison, former assistant Mr A H Peppercorn (the designer of the A1s) during their design and Mr Peter Townend, Shedmaster at Kings Cross locomotive sheds during the late 1950s and author of books including “East Coast Pacifics at Work” and “Top Shed”. Mr Townend also accepted the position of Honorary Vice-President of the A1 Steam Locomotive Trust.The A1 Steam Locomotive Trust plannned to begin the construction of 60163 in 18 months to two years after the redrawing was sufficiently advanced. The original planned completion date for the 50th class A1 was Summer 1998 - the 50th anniversary of the roll-out of the first A1. The autumn of 1991 meanwhile had seen the A1 Steam Locomotive Trust starting work on the tender and protracted negotiations were entered into to buy the second tender (number 5332) used by 4472 "Flying Scotsman" in the early 1970s in order to cannibalise its frames. The severely corroded tender tank was removed and the tender frames inspected. These were generally in good condition and could form a good basis for a tender for 60163. The next stage in the construction of the tender was grit blasting of the frames back to the bare metal and the production of roller bearing axleboxes and hornguides. In 1998 meanwhile, after a certain amount of sand blasting and cleaning had taken place, the A1 Steam Locomotive Trust was approached by Flying Scotsman Services to buy the tender frames back to construct a water cart for streamlined Gresley 4-6-2 60019 "Bittern". As the tender frames were already 70 years old and would have to be extensively modified to accept roller bearings, tender 5332 was sold to Flying Scotsman Services and a brand new tender for 60163 was planned. The redesigned tender tank was ultimately to carry 6 200 gallons of water but a relatively small 7.5 tons of coal - reflecting the lack of suitable water sources on the 21st Century British railway network. The tender design would also utilise the pick-up space and have additional volume added around the top filler. Originally it was planned to have the loco oil-fired but economics dictated a reversion to coal-firing while keeping the option of fitting a fuel bunker in the coal space. A revised layout was schemed for the brake actuating gear to facilitate conversion to air brakes from the original steam operation and the redesigned brake cross shaft and hand brake arrangement were detailed and the associated stress calculations made. A start on this new tender was made in 2005 with the manufacture of patterns for the hornblocks and spring guard brackets, which also served as tender tank mountings, while in 2006 the tender for 60163 was the subject of a major sponsorship deal with The A1 Steam Locomotive Trust’s principal sponsor, William Cook Cast Products Limited, who cast and proof machined all the wheels .Because the Trust was unable to source disc wheels at a realistic price it was decided to use the spoked wheels that at least three A1s tenders. Timken delivered the Class D cartridge bearings to be fitted to the axles after the wheelsets were assembled by Ian Riley at Bury. The tender brake cylinders and the alternator mounting were fitted to the tender by main assembler Ian D Howitt Ltd of Crofton, who also fitted hornblocks and other castings to the frame plates as well as front and back drag boxes and tender tank base welded by North View Engineering. North View Engineering of Darlington completed the tender tank details (coal doors, feed pipe connections, shovel plate etc) in 2007 and a successful water test was carried out. Ian Matthews painted the axleboxes and covers in grey and axles in finished red gloss while Ian Howitt completed the brake and spring gear at Crofton before the main and brake reservoir receivers were fitted to the tender frames. |
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| With the promise of £50,000
sponsorship from his company, New Cavendish Books, Allan Levy selected
the name "Tornado" for the prospective 60163 in view
of the sacrifices being made during the 1990 / 1991 Gulf War by RAF
crews of the Panavia twin engined strike aircraft of the same name. In January 1995 Group Captain "Raz" Ball, Station Commander of RAF Cottesmore, handed over two nameplates to the A1 Steam Locomotive Trust in a ceremony at Birmingham Railway museum, Tyseley. One, today worn on the right hand smoke deflector as viewed from the footplate, carried the crest of RAF Cottesmore while the other carried the crest of the Trinational Tornado training Establishment based there. Both were painted by Cottesmore based RAF ground crews, although in November 2009 the left hand smoke deflector carries the crest of RAF Leeming above the name "Tornado". The completed 60163 "Tornado" would also have an all-welded boiler with a steel firebox and a coal grate. Unlike all other mainline steam locos the engine would be air-braked throughout with vacuum brakes the secondary system. 60163 "Tornado" was also designed with a sophisticated electrical system, deriving power from a Stones turbo-generator, batteries and a tender mounted alternator. The head and tail lights of the finished locomotive are also cab switchable and match current group standards on Network Rail. The 50th A1 also carries frame inspection lamps and injector overflow lighting and - unlike the other Peppercorn A1s, is fitted with a chime whistle. However, all of these refinements relied on the essential components of a boiler and chassis. The boiler of 60163 "Tornado" was masterminded from 1993 by specialist boiler design and project engineer Bob Meanley who was also responsible for Birmingham Railway Museum's replica "Bloomer" and the all-welded boiler for the Festiniog Railway's double Fairlie "David Lloyd George".The A1 Steam Locomotive Trust also required the boiler to be designed and built by the same company based on the original LNER diagram 118 design while meeting modern EU pressure vessel directives and satisfying Railway Safety Ltd., HMRI, Railtrack and the Trust's insurers. Due to a lack of suitable British firms, attention turned to the ex- Deutsche Reichsbahn - now Deutsche Bahn - locomotive works Dampflokwerk Meiningen. Meiningen would be able to design, build and fully certify the boiler to current EU safety standards and this homologation was an important factor in selecting the company for the boiler's construction. The final design - which would be classified Diagram 118a would be coal-fired with a steel firebox and all-welded barrel and was scheduled to be completed in June 2006. Having arrived in Britain as expected, hydraulic tests was successfully completed on Monday 7 January 2008 and the boiler was lit up for the first time by Dorothy Mather on Wednesday 9 January and allowed to warm slowly. Pressure was raised initially to 100 PSI on the following day and the live steam injector tested. Pressure was subsequently raised to 175 PSI to further test the injector which continued to function correctly before the formal steam test was successfully carried out on Friday 11th January Boiler cladding included ceramic fibre and aluminium foil and the distinctive banjo steam dome casing was manufactured on the North Norfolk Railway. |
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| On 22 April 1994 meanwhile the
one piece frame plates were rolled at the Scunthorpe works of British
Steel. It had been hoped to have the frames cut out at
Doncaster Works on the same machine that had profiled the frames for
the A1s and the A4s but, heartbreakingly, it was sold a matter of days
before Tornado's frames were due to
arrive. Instead the new locomotive's main frames were
profiled at BSD Plate and Profile Products' 38-acre site in Leeds, West
Yorkshire. The CNC Plasma and Oxy fuel profile cutting system
which cut the main frames from steel donated by British Steel was
started by Mrs Dorothy Mather, the widow of Arthur H
Peppercorn. The profiling of the main frames involved cutting 25mm and
30mm plate with consistent high quality finish. BSD were also
contracted to make the frame plates for the leading bogie of 60163. During 1995 the main frame plates were machined by T M Engineers Ltd of Kingswinford, West Midlands and delivered to the temporary frame erection site at the Birmingham Railway Museum. The frame erection stands, designed by the Trust and manufactured by Ian Storey Engineering of Morpeth were waiting for them and were later joined by six frame stretchers cast from polystyrene patterns at a third of the cost of traditional wood. Fabrications later added to the frames included footplate supports, engine steps, hornblocks, hornstays, bufferbeams and bogie frame plate stiffeners. Following completion of the main frames at Tyseley including the fitting of the inside cylinder and six hornblocks - later to be lined with manganese steel -"Tornado" (which could now be considered to exist since the frames were a complete unit) travelled to the National Railway Museum on 12 March 1997. It arrived at York on an EWS freight wagon, having become the first A1 to traverse the East Coast Main Line for over 30 years! Following exhibition at York, the frames of 60163 were returned to Tyseley for the attachment of the outside cylinders and cab structure. On Thursday 25 September 1997 the locomotive's frames arrived in Hopetown Lane, Darlington from Birmingham and were craned into the newly restored former Stockton and Darlington Railway Carriage Works of 1853. Then on Saturday 27th September Covenantors attending their annual gathering were treated to the sight of the frames being unveiled with great pomp and ceremony in the new "Darlington Locomotive Works". Darlington was a happy choice for a project that had now outgrown Tyseley as Arthur Peppercorn himself some of the happiest years of his life at the former North Eastern Railway locomotive works in the World's first true railway town. Before its closure in 1966, some 23 A1s were built at the original Darlington Locomotive Works and many were scrapped there too. Following the completion of the optical alignment survey of the frames by staff from the Severn Valley Railway, the middle and rear cannon boxes for the driving wheels of the roller bearing- fitted locomotive were positioned in 2002 and in October that year the locomotive's frames officially became a rolling chassis. The fitting involved working to clearances of less than 0.002" due to the roller bearings, compared with 0.02" on a conventional plain bearing locomotive. The four 7'6" long coupling rods - each weighing two hundredweight - also had their knuckle pin bushes machined and fitted and the forgings for the remainder of the motion, the valve gear, were also ordered. This included the eccentric rods, expansion links, radius rods, combination levers, union links and valve spindles. In fact forging the motion components had begun in 1999, including the three connecting rods which would transfer the power from "Tornado"'s three cylinders to its six 6'8" diameter driving wheels. These forgings were produced by John Hesketh & Son of Bury from cast steel billets, one foot square and weighing a total of 5 tons, using a one ton air hammer while heated to between 860 and 1200 degrees centigrade. The forgings were then machined by either Ufone Precision Engineers of Rowley Regis or the Hebburn Works of Rolls Royce, who had built the RB199 gas turbine engines used on the Panavia Tornado fighter bombers that 60163 had been named after. The total cost of the three sets of motion ( including valve gear) was estimated to be around £ 190 000. Once gathered together at Darlington, the valve gear parts were mocked up on one side of the locomotive to enable accurate measurements to be taken to set the length of the eccentric rod as the traditional method of heating the rod to stretch or shrink it used when the orignal Peppercorn A1s were built in 1948 /1949 is no longer recommended as it can affect the rod's metallurgical properties. During 2006 the inside eccentric was fitted to the leading driving axle and the already forged inside motion parts machined. The last of the outside valve gear arrived with the working surfaces case hardened and the inside eccentric was being fitted to the leading driving axle. In 2007 meanwhile all the rods and components were weighed and the connecting and eccentric rods swung to determine the pendulum period to permit calculation of the centre of percussion. This was done in the presence of Andrew Hemming, a former marine diesel engineer, who was in the process of finalising the wheel balancing calculations. The oil rod oil box tops had been completed and were fitted to the rods. The A1 Steam Locomotive Trust was also fortunate to acquire a Wakefield 7Z mechanical lubricator from South Coast Steam. This item had come off an ex-MOD diesel shunter and was in good condition but required some modification as the ratchet drive on the front of the lubricator needed to be moved to the back to suit 60163 "Tornado". |
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| Taking
steam from the boiler and converting its potential into kinetic energy
for the driving wheels via the reciprocating valve gear - already
described - were three cast cylinders. The patterns for these cylinders were ordered from Kings Heath Patterns of Birmingham in 1994 at a cost of £ 20 000 to the A1 Steam Locomotive Trust - a further sign of commitment on the way to making 60163 a steaming reality. Each cylinder casting was produced from around 30 individual hand carved patterns and core boxes, weighing over one ton for each cylinder - the inner one alone eventually weighing three tons. These cylinders would eventually be cast by British Steel Engineering of Renishaw in 1995 from grade 450/10 spheroidal graphite cast iron - a higher quality than was used to build the first 49 A1 pacifics before being machined by Ufone Engineering.and despatched to Darlington in early 1997 for fitting to the frames. The six cast iron valve chest liners were cryogenically shrunk into the valve chests. The liners were machined slightly oversize, placed in a bath of liquid nitrogen and inserted. As they warmed up they expanded to become a tight fit. Finally in April 2008 the piston and valve rings were delivered, the valve rings fitted and the valve spindles inserted in the valve chests. Packing springs were delivered by The Tested Spring Company in Birmingham before the steam and exhaust passages in the cylinders were de-burred and cleaned out in anticipation of final asembly. The cylinder drain cocks were then finished, and the first of the non-ferrous fittings were finished by South Coast Steam Ltd in the form of two 3 way anti-carbonisers (atomisers) which form a mist of oil and steam to lubricate the cylinders. Finally, The Severn Valley Railway carried out safety valve testing on 60009 "union of South Africa" New Water gauge glasses and gauge protector glasses were procured from J B Treasure of Liverpool, new doors were laser profiled and, with the help of Dennis Pearson of DPS Screenprint Co vitreous enamelling for the black and white diagonal stripes on the doors was sourced. |
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| The modular pattern for the six 6'
8" driving wheels as well as patterns for the four 3' 2" diameter bogie
and the rear 3' 8" Cartazzi ponytruck wheels
was made by Master Patterns, a
subsidiary of William Cook plc of Sheffield.
This was the first time that a new set of wheels had been
completed for a mainline steam locomotive since 92220"Evening Star" in
1960. Cooks also cast a dummy wheel centre which was used to
test
the interference fit with a dummy stub axle to find the correct
pressing force required to locate the wheels on the axles. All twelve locomotive tyres were delivered to Ian Riley & Co. at the East Lancashire Railway in Bury ready for fitting to the wheels although due to their size the driving wheels had to be turned at the Bridgnorth workshops of the Severn Valley Railway before going back to Bury for the tyres to be fitted and then back to Bridgnorth once again to have the newly fitted tyres profiled. Today most railway wheels on modern vehicles are fitted to their axles by heating them so that they expand and then shrink fit on to the axles as they cool. However, due to the possibility of heat damage to the Timken roller bearings already fitted to all but the trailing wheels the A1 Steam Locomotive trust reverted to the traditoal method of pressing the wheels on to the axles. Tests then revealed that an initial interference of 0.00025 per inch of diameter, a taper on the axle of 1 in 500 and lubrication by Tesco's rape seed oil would facilitate the required 110 to 12 tons per inch diameter of pressing force. The Cartazzi wheelset had outside roller bearings - enabling the bearings and axle boxes to be fitted after the wheels had been pressed on the axle. The wheelsets were sent for balancing at Dowding & Mills who found that by drilling out a pre-determined number of holes in the back of the balance weights, weight could be progressively added until the desired dynamics had been achieved.In an ironic twist to the flow of British railway modernisation, rolling stock leasing company HSBC Rail donated two sets of brake control and sanding equipment from two ac electric locomotives being disposed of at Shoeburyness: 86223 and 86209.The brake equipment required overhauling by an approved brake equipment repair shop before it could be used but it turned out that only the sand traps - which needed new air strainers - were usable. Volunteers made adaptors to allow them to fit 60163's sand boxes. |
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| Although
a boiler producing steam for cylinders connected by valve gear and
motion to wheels - all supported and held together by a chassis - is at
the core of a functioning locomotive, 60163 "Tornado" would not have
been able to raise steam without a cab, firebox and smokebox at either
end of the boiler. In fact construction of the smokebox began in 1998 with delivery to Darlington Locomotive Works on Tuesday 24 March that year for fitting to the locomotive’s frames. The smokebox door was being manufactured by pioneer covenantor Ian Howitt while the door’s fittings were paid for through the Trust’s dedicated covenants scheme. Ian Howitt also made the distinctive square superheater header covers, fitted to the rear of the smokebox next to the first white lined black band of the green boiler. These deceptively simple looking items would originally have been made by pressing red hot plate between male and female dies. However, as tooling costs for this method were prohibitive a single male former was made and the covers manually "panel beaten" from 10mm plate. The superheater header casting itself was subjected to ultrasonic non-destructive testing at Keighley Laboratories and found to be sound before being sent to Multi-Tech for machining. The chimney, chimney liner and blastpipe were cast by Charles W. Taylor at North Eastern Foundry, South Shields from patterns made by South Lincs Patterns and machined by Ufone Precision Engineers at Dudley, West Midlands while Great Northern Steam were contracted to make the outside steam pipe casings using a mock up to get the shape right. The cab meanwhile had to be built to a new height limit of 13 feet laid down by Network Rail, was rivetted together on the North Yorkshire Moors Railway and was provided with Romag glazed side windows by the A1 Steam Locomotive Trust's East Anglia Support Group. Spring 2008 saw William Lane in the process of casting the cab front window frames from patterns produced by Elsfield Patterns and by March the cab front window frames and side screen frames had been machined by an engineering company owned by a covenantor at a very reasonable price. By May the cab and floor plates had been grit blasted and the interior finish painted in apple green including the sides and the inside of the roof. The cab floor woodwork was then completed and further adjustment was made to the front flange of the cab to make a better fit with the boiler cladding. In another aviation connection, the bucket seats were made free of charge by aircraft outfitters Marshalls of Cambridge. Great Northern Steam - who completed the ash pan also added access doors to the under seat cubicles and to modified the under-floor cubicle on the driver’s side to overcome a foul with the reversing bell crank / reversing rod pin assembly. |
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On 3rd July 2008, 60163 "Tornado" rested on her springs for the first time, exactly 70 years to within an hour since fellow LNER designed locomotive Mallard reached the world steam speed record of 126 mph. The rest of the month was occupied with final fitting miles of electrical cable and wiring up the components in the cubicles, finishing the cab fittings, completing the air braking systems and preparing and painting the loco and tender in works grey - the latter task undertaken by Ian Matthews to a very high standard. Rob Morland fitted and commisioned much of the extremely complex electrical gear including the frame and injector overflow lights, the safety equipment in the cab cubicles, cab lighting, headlights and the roof mounted switch gear. Finally, on the first weekend in August, 2008, 60163 "Tornado" moved in steam for the first time, the culmination of eighteen years hard work lived and breathed in front of the assembled press, dignitaries and covenantors. Waved away by the Mayor of Darlington and with Dorothy Mather on the footplate,60163 "Tornado" eased up and down the short length of track laid for the event outside Darlington Locomotive Works.After a successful debut at her birthplace, little time was wasted in moving the locomotive to the Great Central Railway at Loughborough for testing and running in. While at the GCR, "Tornado" underwent extensive analysis by the vehicle acceptance bodies to ensure she would be fit to haul passenger trains on preserved lines and Network Rail. While at the Great Central Railway 60163 hauled her first passenger trains, initially for covenantors and then for the general public, and was the star guest at the railway's gala. It might have been expected that some teething troubles would need fixing but the loco worked perfectly "straight out of the box" and delighted the team that had built it. Test loads were gradually built up and culminated in the loco hauling eleven coaches and a "dead" diesel and developing an estimated 2,000hp in doing so. The opportunity was also taken to run at 60mph and conduct track force tests for Delta Rail. |
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By the beginning of November 2008, 60163 "Tornado"had been transferred to the National Railway Museum which would act as her base for the three planned mainline test runs. These were a stepped series of trips with increasing loads and speeds finishing with a 75mph dash to Newcastle and back on 17th November. To facilitate Network Rail running, on 7 August 2008 "Tornado" entered the Total Operations Processing System as 98863. Within TOPS, 98 describes a steam locomotive, 8 stems from the power classification 8P and 63 comes from 60163. In the same way, TOPS reconises 3440 "City of Truro" as 98240. 60163's test runs were generally a success but the failure of the white metal of the inside and one of the outside crossheads led to an improvement in lubrication to the inner one and re-metalling of both. Delta Rail were once again on board for the Newcastle run and the loco and support coach were festooned with cables to facilitate this - after an astonishingly quick start from York the loco showed it had an incredible appetite for hard work and high speed running, recording an amazing average of 71.2mph before the scheduled emergency stop just beyond Chester-le-Street - which also showed how well the brakes worked! With 60163 returned to York for a visit to the paint shop at the NRM, the final pieces were added to the certification data and paperwork, allowing Delta Rail to report that "Tornado" had met the requirements for acceptance onto Network Rail, the Office of Rail Regulation issuing their own authorisation on 27 January 2009. Meanwhile, Ian Matthews and his team worked their magic in the facilities kindly offered by the NRM, rubbing down the works grey and applying a pristine coat of LNER apple green with "BRITISH RAILWAYS" in full on the tender. This enhanced the cabside builder's plate engraved with the legend "No 2195 Darlington 2008", the small white "A1" on the red buffer beam and the "51A" Darlington shedplate on the smokebox. On 13 December 2008 the final result was unveiled before hundreds of covenantors and supporters of the Trust in the Great Hall at the National Railway Museum. |
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| 60163 was officially named "Tornado" on Thursday 19 February 2009 by His Royal Highness The Prince of Wales and The Duchess of Cornwall at a ceremony at York Station followed by a flypast of RAF Tornado aircraft. 60163 then hauled the Royal Train to Leeds with Prince Charles suitably attired in a boiler suit riding on the footplate. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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The Peppercorn class A1s had one of the most eclectic set of names of any British locomotive class. There were seven different categories in all, the largest being the thirteen that followed the noble LNER tradition of using the names of racehorses. Thankfully, this selection, each of which won at least one of the Derby, the St Leger or the Doncaster Cup, does not contain names that are ludicrous (such as Class A3s ( later A10s ) 60061 "Pretty Polly" or 60091 "Captain Cuttle") or unpronounceable (the infamous Class A2 60530 "Sayajirao" ). There are six A1s named after birds, the last four, all birds of prey, having been previously attached to A4s. Six are named after locomotive engineers, three each from the Great Northern and North Eastern Railways, while four have the names of constituent companies of the LNER (the name of the fifth major constituent, Great Northern, having already appeared on Gresley’s first pacific, unhappily rebuilt by Edward Thompson as the prototype A1/1). To keep folk north of the border happy, ten had names drawn from the life and works of Sir Walter Scott while nine were given names associated with buildings, cities and areas of Scotland, though one of the latter also has Scott connections. Most of these nineteen names had already appeared on North British Railway locomotives. And last, or rather first, one was named after a local hero.
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